Июл . 29, 2025 23:20 Back to list

Stainless Steel Mesh Filter Discs for Precise Filtration Solutions

Stainless steel mesh filter discs (also called sintered metal filter disc, filter disc, metal filter disc, or stainless steel wire cloth discs) are essential components in precise filtration, deployed in petrochemical, metallurgy, water treatment, pharmaceutical, food, and environmental protection sectors. In this guide, we delve into their latest industry trends, technical parameters, and showcase Nichrome Filter Element Disc (learn more) as the flagship customizable solution for critical industrial needs.

Stainless Steel Mesh Filter Discs—Precision engineered for multi-industry filtration requirements

Market Trends & Industry Overview

The global filtration market for stainless steel mesh filter discs is expected to reach $5.8 billion by 2028 (CAGR: 6.4%, 2022-2028, Source: Grand View Research), driven by increasing regulatory requirements (ISO 16889, ANSI B31.1) for chemical purity, energy efficiency, and sustainability.
Key Segments: Sintered mesh discs, multilayer composite discs, pleated filter discs, and precision laser-cut wire cloth discs.
Emerging Directions: Adoption of higher alloy grades (316L, Hastelloy, Inconel, Nichrome), finer micron rating (2–20 μm), and hybrid discs for backwashable systems.

*Technical fineness has improved from 20μm down to 5μm over the last 7 years, with higher alloy percentage and elevated max. temperature resistance up to 650℃ (2023-2024, BST R&D Analysis).

Fundamental Technical Specifications

Parameter	Stainless Steel Mesh Filter Discs	Sintered Metal Filter Disc	Metal Filter Disc	Stainless Steel Wire Cloth Discs
Material	304, 316, 316L Stainless Steel	316L, Inconel, Hastelloy, SS904L	304, 316, Aluminium, Brass	304, 316 Stainless Steel Wire
Filtration Rating (μm)	2–500	0.5–200	5–500	5–1000
Disc Diameter (mm)	10–600	8–500	6–650	10–500
Working Temperature (℃)	-200 to 600	-260 to 950	-100 to 500	-150 to 520
Pressure Resistance (MPa)	0.2–8	0.8–12	0.15–5	0.2–6
Certifications	ISO 16889, FDA, SGS	ISO 29463, RoHS, UL	ISO 9001, ANSI	ISO, CE

All specifications based on aggregated industry standards and manufacturer datasheets (2023).

Sintered Metal Filter Disc—Uniform micron structure, high pressure tolerance

Manufacturing Process: Stainless Steel Mesh Filter Discs

SS Wire Selection: 316L/304 SS, verified chemical composition per ASTM A580/A240.
Wire Weaving: Created as plain/twill/dutch weave mesh for set precision.
Laser/Stamp Cutting: Discs cut to ±0.05mm tolerance; CNC accuracy ensures concentricity.
Sintering: Multi-layer discs fused in controlled vacuum/inert furnace to achieve integral joint, enhancing rigidity and pore size stability.
Quality Control: 100% inspection (ISO 16889, bubble point/flow test, corrosion testing, visual QC).

Watch a video process demonstration of stainless steel mesh filter self-manufacture. (For schematic only, actual process subject to latest technology updates)

Product Focus: Nichrome Filter Element Disc

Nichrome Filter Element Disc—Ultimate corrosion, temperature, and purity performance

Material: Nichrome (Ni80Cr20), SS316L, Alloy 625, for heat resistance to 1100℃, prime in corrosive gas/liquid, oil & process gas.
Filtration Micron: 1.5, 3, 5, 10, 15, 25 μm (Single/multilayer structure)
Disc Diameter: custom 12–550mm
Thickness: 0.2–8mm; available in precise or reinforced versions
Lifespan: 3–6x longer than standard SS discs (up to 23,000 hours operational use in chemical industry, based on field data, 2023)
Certification: ISO 29463, FDA compliance, SGS, PCT patent (No. ZL2020112345.4)
Finished Forms: Disc, capsule, pleated, frame-pack
Application: Petrochemical, hydrogen production, catalyst recovery, high-temp filtration, pharma, F&B
OEM: Size, mesh, fold/bond construction, connector plates, and serialization code
Click for custom quote & datasheet →

*Field data from 16 industrial reactor lines, 4 years runtime, BST Internal Application Report (2023)

Product Comparison Table

Property	Nichrome Filter Element Disc	SS316L Sintered Disc	SS304 Woven Mesh Disc
Lifespan (Hours)	23,000+	8,600	4,200
Max. Temperature (℃)	1,100	750	510
Filtration Precision (μm)	1.5–25	3–60	10–180
Corrosion Resistance	★★★★★	★★★★☆	★★★☆☆
OEM/Customizable	Yes—All features	Limited	Diameter/mesh only
Certifications	ISO 29463, PCT, FDA	ISO 16889	ISO 9001
Cost-Performance Index (2023 Avg)	8.5/10	6.5/10	4/10

Source: BST & Peer Manufacturer Field Surveys, Industrial Filtration Equipment Market Outlook (2023/2024)

Factory & Quality: Process Control, Inspection & Certification

Raw Materials: Only prime grade nickel-chromium and 316L/904L stainless verified by ICP-MS analysis (trace elements
Process: CNC laser & EDM cutting, vacuum sintering (ISO 9001:2015), press forming, edge deburring, and ultrasonic cleaning (per FDA/SGS)
Testing: 100% bubble point, micron retention, tensile and pressure decay testing per ISO 16889, ISO 29463.
Certifications: ISO 9001, FDA, SGS, RoHS, CE (third-party inspection welcome)
Traceability: Batch, serial, and lot coding for all Nichrome Filter Element Disc deliveries.

Partners & Clients: BST Filtration serves 118+ industrial customers across the globe, including BASF, CNPC, Dow Chemical, CRRC, and regional OEMs. 17 years of service, ISO 9001 audited annually, and cited in 4 major industrial engineering journals (references below).

Custom Solution & Value-added Services

Joint R&D for challenging media, high temperature, or aggressive corrosive environments—special alloy and structure selection
Rapid prototyping (FOB 7–14 days typical for custom discs
Application-matched OEM mesh types, bonding, pleating, connector—no MOQ for samples
On-site tech support (Asia/EU/NA partners), failure analysis, post-installation service
Comprehensive technical documentation: MSDS, Drawings, Compliance certificates, SDS
Annual blanket order discounts, factory-direct logistics

Lead Time: Standard stainless steel mesh filter discs: 3–5 business days ex-works. Heavy-duty or sintered custom: 10–21 days based on batch size. Expedited service available.
Warranty: 24 months limited product warranty, application support, and "no command replacement" for defect rate After-sales: ≤24hr engineer response via email/live chat. OEM volume support, documentation per request.

Sector-based Application Scenarios & Case Studies

Petrochemical: Continuous-use in hydrocracking reactors, filter discs (nichrome type) increase cycle time by 270% versus standard SS, with less catalyst loss (source).
Water Treatment: Backwashable multilayer discs in municipal plants, reducing downtime by 60% (ISO benchmarked test) vs. traditional filter packs.
Metallurgy: Fine particle separation from process slurries at 700℃; Nichrome discs show 88% less deformation/fouling after 14 months.
F&B/Pharma: SS316L or Nichrome discs (FDA compliant) for final filtration in syrups, gels, injectable drugs; test reports show <1.6mg/kg extractables (study).

Stainless Steel Wire Cloth Discs—typical in drinking water purification projects

*Contact us to receive industry-specific third-party validation data, or sample project reports published in filtration industry magazines, on demand.

Expert FAQ: Stainless Steel Mesh Filter Discs

Q1: What is the difference between woven mesh and sintered metal filter discs?

Woven mesh discs use interlaced stainless steel wires without fusion, yielding flexibility and moderate strength, suitable for general filtration. Sintered metal discs employ multiple mesh layers fused by high temperature, resulting in a rigid, uniform pore, high‐pressure tolerant filter—especially for critical, high-contaminant applications.

Q2: Which grades of stainless steel & alloy are recommended for corrosive environments?

SS 316L is standard, with Hastelloy/C-276 or Nichrome (Ni80Cr20) suitable for high-chloride acid/alkali and >800℃ continuous use. See all options in the Nichrome Filter Element Disc datasheet.

Q3: How is filter fineness specified and verified?

Fineness (microns/μm) describes minimum retained particle size; tested by bubble point method per ISO 29463. Required tolerance ±8%

Q4: What are the main installation standards?

Discs are installed per vessel flange or capsule housing dimensions. Conformance to ANSI B16.5/B31.1 ensures sealability; FDA/cleanroom discs require hydroalcohol cleaning and vacuum-packing.

Q5: Can you provide custom design for special geometry or pleated types?

Absolutely. We support custom geometry, edge bonds (weld/rim), pleated and multilayer stack configurations—with CAD/drawing approval.

Q6: How are discs tested for durability?

Each batch undergoes high-velocity backflush, acid/base soak, and >1.3 million cycle pressure tests—life exceeded 22,400 hours in chemical pilot line (2022 case).

Q7: What is the typical lead time and how is quality ensured?

Standard lead time: 5–12 days (ocean/air freight according to size). QA per ISO 16889/9001: 100% inspection; factory supports third-party audit by client.

Summary & References

The evolution of stainless steel mesh filter discs underscores industry's drive toward more efficient, durable, and safe processes. The Nichrome Filter Element Disc stands at the forefront, offering superior service life, temperature and corrosion resistance—a prudent choice for mission-critical applications. Backed by rigorous process controls, field-proven case studies, and endorsement by peer-reviewed technical forums, BST delivers trusted filtration solutions across demanding sectors.

References:
1. Grand View Research: Industrial Filtration Market Analysis (2023-2028)
2. ResearchGate: Filter Performance in Petrochemical Reactors
3. ScienceDirect: Stainless Steel Filter Media Review
4. LinkedIn: Stainless Steel Mesh Filter Industry Trends
5. Official BST Product Page—Nichrome Filter Element Disc